Aluminum Motor Housings

Aluminum Motor Housings

Construction: Die Casting, Sand Casting, CNC Machined Plate
Material: A380 Die-Cast, 6061-T6 Plate, A356-T6 Sand Casting
Frame Standards: NEMA, IEC
IP Rating: IP44 – IP66
MOQ: 10 pcs

Product Parameters

 

Item Specification
Construction Die Casting, Sand Casting, CNC Machined Plate
Material A380 Die-Cast, 6061-T6 Plate, A356-T6 Sand Casting
Frame Standards NEMA, IEC
IP Rating IP44 – IP66
MOQ 10 pcs

 

description

 

Aluminum motor housings protect motor windings and dissipate the heat that operation generates. From small fractional horsepower motors to large industrial drives, the housing has to manage mechanical protection, heat removal, and weight - and these goals do not always point in the same direction. A380 die-cast aluminum fills complex geometries efficiently at high volume - good fluidity, thin walls, cost-effective. 6061-T6 plate machines precisely with excellent strength-to-weight ratio. A356-T6 sand casting resists corrosion better, which matters for outdoor and marine motors. Stator bores, register fits, and mounting patterns follow NEMA or IEC frame standards - interchangeability with standard motors is usually important. IP44 through IP66 ratings specify how much dust and water protection the enclosure provides.
product-1376-768

 

IP Rating Quick Guide

 

IP44: protected against solid objects over 1 mm and water spray from any direction. IP54: dust-protected and splash water from any direction. IP66: dust-tight and protected against powerful water jets. Most industrial motors are IP44–IP55. Wash-down and outdoor motors typically need IP66.

product-1376-768

 

FAQ

 

Q1: MOQ?

A1: 10 pieces.

Q2: Construction methods?

A2: Die casting for high volume. Sand casting for large sizes. Machined plate for precision and lower volumes.

Q3: Frame standards?

A3: NEMA and IEC standard frames available. Custom frame designs supported.

Q4: IP ratings?

A4: IP44 through IP66 depending on enclosure type and application.

Q5: Custom shaft extensions?

A5: Yes. Keyways, flats, splines, custom flanges - standard secondary operations.

 

Quality is non-negotiable in precision manufacturing. Every component undergoes rigorous inspection at each stage of production.

  • ISO 9001:2015 - Quality management system covering design and manufacturing
  • API 6D / API 600 - Design and testing compliance for valve components and flanges
  • Hydrostatic Pressure Testing - Every valve body pressure-tested to 1.5× rated pressure
  • MPI / LPI - Magnetic particle and liquid penetrant inspection for weld integrity
  • CE / ATEX - Pressure equipment directive compliance for EU market available
  • CMM Inspection - Coordinate measuring for complex geometries and tight tolerances
  • Surface Roughness Measurement - Ra, Rz, and Rt charting with every inspection report
  • Material Traceability - Mill test reports, heat treatment records, and certificates of conformance for every batch

 

From raw material to finished product, every step is controlled and documented:

  • Pattern Making - Wooden or metal pattern fabrication for sand/centrifugal/investment casting
  • Molding - Sand casting, shell mold, centrifugal, or lost-wax investment casting setup
  • Melting & Pouring - Controlled furnace melting with chemistry and temperature monitoring
  • Solidification & Shakeout - Controlled cooling with riser/removal and core shakeout
  • Heat Treatment - Annealing, normalizing, or solution treatment per specification
  • Machining - CNC machining, drilling, and tapping to final dimensions
  • Surface Treatment - Grinding, welding, or coating as required
  • Inspection & Testing - Dimensional, visual, hydrostatic, or NDT inspection
  • Cleaning & Packaging - Sand removal, degreasing, rust prevention, and packaging

 

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